About cardboard

Corrugated offers almost unlimited possible combinations of board types, flute sizes, paper weights, adhesive types, treatments and coatings. Corrugated is routinely; custom designed to meet specific customer requirements. Corrugated is a natural, environmentally friendly material with an unbeatable record for recycling and recovery.

Corrugated Board is made from papers made up from cellulose fibres, which are virgin or recycled. This makes corrugated a renewable natural resource.

Corrugated board is made from a combination of two sheets of paper called liners glued to a corrugated inner medium called the fluting.

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These three layers of paper are assembled in a way which gives the overall structure a better strength than that of each distinct layer.

 

 

Packaging material

Corrugated Board is made up of various liners and fluting

Paper grades for the liner - outer and inner

  • (K) KRAFT - Virgin Kraft paper
  • (T2) TEST 2 - Partly recycled liner paper
  • (T) TEST 3 - Fully recycled liner
  • (C) CHIP - Waste based liners
  • (BW) FULLY BLEACHED WHITE - Fully bleached Kraft liner
  • (WT) WHITE TOP - White coated recycled liner
  • (MK) MOTTLED KRAFT - Mottled white Kraft
  • (OY) OYSTER - Mottled test liner

Common Paper Weights ( GSM=grammes per sq m )

  • 115/125 GSM
  • 140/150 GSM
  • 185/200 GSM
  • 300 GSM

Common Flute Grades and Weights

Fluting is generally produced using waste based fluting medium (WBF), semi-chemical fluting (SC) medium is used for enhanced properties.

Flute Medium Weights

  • 90 GSM WBF
  • 105 GSM WBF - Most Common Flute Standard
  • 112 SC and WBF
  • 150 SC and WBF
  • 175 SC and F

Wet strength adhesive can be used for certain applications

There are a number of common flute profiles or sizes

  • A FLUTE - 5mm - A - Good stacking and protection
  • B FLUTE - 3mm - B - Good puncture resistance + Most Common Grade
  • C FLUTE - 4mm - C - Good stacking and protection + Very Common Grade
  • E FLUTE - 1.5mm - E - Lightweight fine flute
  • F FLUTE - 1.2mm - F - Extra thin
  • BC FLUTE - Flute Double Wall 6mm - BC - Combination of B + C flutes

*All size are approximation

The wall

The various liners and fluting medium can be selected to produced A Board as a single wall board or double wall board.

  • Single Wall Board - 2 liners and single flute
  • Double Wall Board - 3 liners and double flutes
  • Triple Wall Board - 4 liners and three flutes

Common Board Grades

When choosing a board grade this may be a guide to common grades

Paper Combination:

  • 125K/125T - B Flute - Light Standard Grade
  • 150K/150T - B Flute - Common/Medium Grade/Postal Grade
  • 200K/200T - B Flute - Heavier/Durable Board
  • 300K/300T - B Flute - Very Heavy/Strong Board

Example:
200K/200T/B Flute = is equal to 125K/125T Double Wall